Once all the original bushings are pushed out and the parts cleaned up bushing installation can begin.
There are a couple of things to be aware of before the first bushing is installed. The bushing bore must be clean and free of any snags of metal that may have been raised during the bushing removal process. Powder-coat or paint may also be in the bushing bore and should be removed to ease bushing installation. A raised area, whether it be paint, powder-coat or gnarled metal, causes the bushings inner sleeve to drag on the urethane, preventing smooth suspension movement. Unlike rubber bushings, urethane bushings should rotate smoothly throughout their suspension range of motion (one of the major reasons for the change to urethane). Too much clean-up of the bores is also a concern: the bushing should require effort to push in. You should be able to squeeze your hand and force the bushings in. (more…)