1984-1996 Corvette Cooling Fan Control Modifications

By Chris Petris

Illustration by Chris Petris

A common question asked among C4 Corvette owners is “why does my engine run so hot?  The cooling fans do not come on until the coolant temperature is way too hot”.

Federal regulations required high operating temperatures to keep idle emissions at their designated levels.  The oxygen sensor works more efficiently at high exhaust temperatures promoting less fuel usage and emissions.  For this reason, we recommend using a minimum 180 degree thermostat and turning on the cooling fans at the 200-205 degree range.  1984 Corvettes will have the most noticeable improvement, as the factory cooling fan setting is 238 degrees.  Lower temperatures will work at the expense of fuel mileage.

There are various cooling fan control switches available to turn the cooling fans on earlier than the factory ECM or PCM controlled settings.  We recommend using a cooling fan switch that matches the thermostat opening temperature.  For instance, our 244455 fan switch turns the fan on in the 200 degree range.  When the engine coolant temperature drops below 185 degrees, the cooling fan is turned off.  Installing our 243108 thermostat allows the engine to run in the 185-192 degree range.  Don’t forget the 242135 thermostat gasket to properly seal the thermostat housing.

Another scenario would be the use of a 195 degree thermostat with the 244455 switch.  The fan would run almost constantly as the thermostat regulates the temperature at 195 degrees.

For lower operating temperatures, our 243139 Hyper-Tech Power Stat coupled with our 244381 cooling fan switch (that activates the fan at 185 degrees) would provide the correct hysteresis.

Have a Corvette that sees track time on a regular basis?  Our 244502 (1984-93) or 244503 (1994-95) manually operated switch allows you to override the automatic switch for additional cooling while waiting in the staging area.

“Why not run the cooling fans continuously?”

Radiator cooling fans were not designed for continuous use and they will fail prematurely.


All of the aftermarket cooling fan switches have harnesses provided to connect the new style connector.

GM had a B4P cooling system option available for 1985-1989 Corvettes.  This option consisted of an extra cooling fan in front of the a/c condenser,  heavy duty radiator and oil cooler. We have had both the heavy duty and standard duty radiators out of the 1985-89 models and could not see any major differences.  1990+ Corvettes have two radiator cooling fans. 1990-1991 Corvettes also may have an oil cooler.  1992-1996 Corvettes do not have oil coolers due to clearance issues when the catalytic converters were moved close to the oil filter.

1990-1995 Corvettes will have a quad driver code set (16).  The code will be seen while using a computer scanner but will not turn on the SES light.  This code will not will not affect engine performance in any way.

1996 Corvettes will have an SES light illuminate when the fan switch is installed due to the PCM noticing the fan operating when it should not be.  This will not affect engine operation or cause any problem.


The 1984 Corvette has a standalone cooling fan control circuit.  The switch is connected directly to the cooling fan relay without any engine computer intervention.  The cooling fan switch is located in the passenger side cylinder head between cylinders number six and eight spark plugs.  Use the supplied harness to connect the new style connector to the fan switch.




1985-1996 Corvette Low Temp Cooling Fan Control Switch would be installed in this location (driver’s side cylinder head between cylinders 1 and 3).

Wiring Instructions:

1985-1989 B4P Option equipped Corvettes

Cut the dark green /white wire at the inner fender well.  Connect one of the new harness wires to the dark green/white wire.  Route the other harness wire to the main fan relay (near the battery).  Locate the dark green/white wire at the relay connector.  This will make both cooling fans come on simultaneously, meaning less run time for both fans if the cooling system is in good condition.

1985-1989 Non B4P Optioned Corvettes

Route the cooling fan harness dark green or blue wire to the main fan relay (near the battery).  Locate the dark green/white striped wire at the relay connector.  Splice the new section of either the blue or green wire to the main fan dark green/white striped wire.  If you prefer, you can connect both of the blue and green wires together.



1985-1996 Corvette Cylinder Head Plug Removal/ Switch Installation

BEWARE OF HOT COOLANT!!  Drain the coolant at the radiator petcock.  The radiator petcock is located on the passenger side of the radiator below the lower radiator hose.

Remove the 5/16″ square recessed pipe plug between spark plugs one and three on the drivers side of the engine.  This can be very difficult.   We suggest heating the area with a propane torch, then applying wax to the plug and surrounding area to help loosen the plug.  To avoid cylinder head damage, do not use an acetylene torch.  Before the plug begins rounding out, stop and reapply the heat and wax.

Once the plug is removed, install the new switch.  This switch relies on the cylinder head for a ground circuit.   Apply a small amount of sealer to ensure a good ground.

Wiring Instructions

Connect the new harness to the switch and route the leads over to the fan relays mounted on the radiator housing.  The cooling fan relays are mounted on the driver side of the radiator housing.  1990-1993 Corvettes have two relays: a primary and a secondary.  1994-1996 have three relays:  primary, secondary and one relay for half speed fan operation.

1990-1993 Corvettes will have the dark green or blue wire spliced into the fan relay with the dark green/white striped wire for primary fan control.  This works best for stock or mildly modified engines.

Highly modified engines work best when both of the fans come on simultaneously.  Splice the dark green wire from the new harness to the dark green/white striped wire at the primary relay.  Splice the dark blue wire from the new fan switch harness to the secondary relay with the dark blue/white striped wire.

1994-1996 Corvettes:  Locate the relays with four wires (one relay has five wires for half speed operation). Splice the dark green wire from the new harness to the relay with the dark green wire for primary fan operation.

Highly modified engines work best when both of the fans come on simultaneously.  Splice the dark green wire from the new harness to the dark green wire at the primary relay.  Splice the dark blue wire from the new fan switch harness to the secondary relay with the dark blue wire.  There will be no wires spliced to the five wire relay.

22 thoughts on “1984-1996 Corvette Cooling Fan Control Modifications

  1. I have a 84 corvette and the temperature sensor for the fan needs to be replaced. I bought a sensor that turns it on 200 instead of 230 but the connection is different. The new sensor also comes with two wires but car only comes with one. Any help is appreciated.

  2. Have a 1985 with the second fan option. I was told that the switch between cylinder 1 and 2 send info to the dash gauge, the switch between 7 and 8 operates the auxiliary fan, and the primary fan is ecm controlled. I currently have an 180 degree thermostat, would like to get one of these lower temp units but want to make sure i wire properly. Also do i need to replace the switch that controls the auxiliary fan? Which unit do you suggest with a 180 degree thermostat?

  3. 1994 Coupe, no power to the a/c clutch plug. I found the secondary fan fuse blown and with a little testing discovered the secondary (passenger side) fan motor is toast. Anyone know if this fan is inclusive in the a/c electrical loop? I am right now ordering a fan motor from Corvettecentral.com but does anyone else think this motor replacement will fix the no power to the A/C clutch? I so love my vette

  4. 1996 corvette how to program the fans to cool to a lower temperature, the fans on my vette start at 230 degree to low speed, I think is to hot

  5. I live in Las Vegas with hot summers and would like my 93 C4 LT1 to run cooler. What cooling temp sensor and thermostat pair do you recommend to keep the car running at 200 deg or less? I am not worried about gas mileage, I just want to cool it down. It does not overheat per the specs, but these cars do run hot and cooling it down I have heard will add life to the motor.

  6. You can hold the arrows of the HVAC controls (setting 16) to allow you to see what temperature the engine is seeing. This way you know if your dash gauge is off and you can know what the temp really is. I believe at 113 Celsius the primary fan comes on. If it’s not at 113 it’s not hot enough yet (even though the gauge on the dash is saying you’re overheating. I just had a mechanic wire in a toggle switch on the ground side of my fan relay. Now with the flip of a switch I can make my primary switch go on (other fan i just use the AC to turn on).

  7. My 1995 Corvette fan will not come on at any temperature. I hot-wired the fan and it came on. I swapped the relay switches around and it still would not come on. The fuse is not blown. Is there another switch I can check? Is there another switch running from the thermostat to the bottom of the radiator hose? Thank you for any help.

    1. Check the fuseable link from the relay to the right bottom side of the batery. Down behind the battery hold down. They sometimes go bad from heat.


  9. I have a 1996 vette the cooling fans will not come on at any temp but turn ac and they will work. for right now that how i have too drive the car with ac on that hold the temp at 205 deg but with out ac on the fans never come on. help

    1. Check power to your relay, and if no power, check the fuseable link from relay to the battery block located ight side of battery down bahind the battery hold. Bolt.

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